خوش آمدید Shandong Friend Control System Co., Ltd.
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5-Chemical & Petrochemical Industries

2026/08/27

آخرین اخبار شرکت در مورد 5-Chemical & Petrochemical Industries
Industry Solution · Process Industry

Chemical & Petrochemical Industries

Hazardous-Area Pressure & DP Measurement with Specialized Alloys & Diaphragm Seals

Commercial Insights & Core Positioning

Chemical and petrochemical process industries are characterized by harsh operating environments involving highly corrosive media, high temperatures, high pressures, and flammable/explosive atmospheres. FRD provides process industry clients with pressure and differential pressure measurement solutions featuring specialized corrosion-resistant materials, diaphragm seals, and hazardous area compliance, continuously enhancing ATEX/IECEx product certifications.

Hastelloy C-276 / Tantalum / PTFE ATEX / IECEx Hazardous Area Ready Remote Capillary Diaphragm Seals High Pressure & Extreme Temp Ratings
01. Challenges

Buyer Core Concerns & Technical Challenges

Key engineering hurdles and operating risks encountered in real-world equipment manufacturing and site deployment.


Severe Corrosive Media Attack

Acids, alkalis, or chloride-containing media can rapidly cause pitting and corrosion perforation on standard stainless steel diaphragms, leading to toxic or hazardous leaks.


Hazardous Area Explosion Protection

Explosive gases or combustible dusts are present on site; equipment selection must strictly conform to hazardous area classifications and site-specific protection standards.


Complex Media (Crystallization / Viscosity)

Media prone to crystallization or carrying suspended solids easily clog impulse ports, requiring remote diaphragm seal systems with capillaries.

02. Solutions

Core Values & Engineering Capabilities

Proprietary monocrystalline silicon technology and automated manufacturing processes engineered to resolve technical bottlenecks.

01

Specialized Wetted Materials & Anti-Corrosion

Provides Hastelloy C-276, Titanium, and Tantalum diaphragms alongside PTFE anti-corrosion coatings to handle highly aggressive media.

02

Explosion-Proof & Process Safety Compliance

Continuously enhances ATEX/IECEx Intrinsic Safety (Ex ia) and Flameproof (Ex d) certification systems to fulfill hazardous area safety standards.

03

Remote Diaphragm Seal Systems

Provides single/double-flange capillary remote diaphragm seal transmitters to solve measurement challenges in high-temperature, high-viscosity, and polymerizing media.

03. Selection Guide

Engineering Selection Matrix

Recommended transmitter configurations and model architectures matched by specific equipment scenarios.

Application Scenario Key Technical Requirement Recommended Configuration
Strong Acid / Alkali / Corrosive Reactors Tantalum diaphragm / Hastelloy / PTFE coating Specialized material anti-corrosion pressure transmitter
Explosion-Proof Hazardous Areas (Ex Area) Explosion protection requirements (selected based on specific model and valid certificate scope) Industrial pressure / DP transmitter for hazardous area applications
High-Viscosity / Crystallizing / High-Temp Tanks Diaphragm seal, capillary remote transmission Double-flange remote diaphragm seal differential pressure transmitter
04. Engineering FAQ

Frequently Asked Questions

Practical sizing, interface, and compliance guidance from our application engineering team.

How do I select wetted materials for corrosive chemical media?

Material selection cannot be made simply based on generic terms like 'acid' or 'alkali.' Sizing requires confirming chemical composition, concentration, temperature, pressure, and the presence of impurities or mixed media, followed by assessing the suitability of 316L, Hastelloy, Tantalum, Titanium, or PTFE. For highly corrosive, viscous, or crystallizing media, diaphragm seal systems may be required to isolate the sensing element from the process medium. FRD offers a broad range of specialized wetted alloys and remote diaphragm solutions.

What information is required to select an ATEX or IECEx pressure transmitter?

Beyond pressure ranges and process media, one must confirm hazardous area zoning, gas or dust atmosphere classifications, required explosion protection methods, temperature classes, and installation site requirements. Suitability cannot be judged solely by whether a vendor claims 'ATEX certified' or 'IECEx certified'; specific product model designations, certificates, and certified operating parameters must be verified. The IECEx scheme issues Certificates of Conformity based on third-party accredited laboratory testing and ongoing quality surveillance of specific apparatus.

When should a diaphragm seal pressure transmitter be used?

When media exhibit high viscosity, polymerize, crystallize, carry suspended solids, operate at elevated temperatures, or are aggressively corrosive, standard impulse ports and piping are prone to clogging, corrosion, or severe maintenance burdens. In such scenarios, flush diaphragm or remote capillary diaphragm seal systems should be evaluated. For storage tank level and differential pressure measurements, single-flange or double-flange remote configurations can be selected based on installation conditions.

Is an ATEX or IECEx certificate alone enough for hazardous-area installation?

No. Hazardous area instrumentation must precisely match the actual zone classification, protection concept, gas/dust group, temperature class, and local installation standards. The specific certificate scope of the selected model must fully cover the actual operating conditions. The official IECEx system emphasizes third-party conformity assessment for specific apparatus and standards, while engineering installation, selection, and subsequent maintenance are governed by the relevant standards within the IEC 60079 series.

05. Collaboration

Recommended Cooperation Model & Portfolio

Structured OEM/ODM engagement workflow from technical parameter alignment to mass delivery.

STEP 1 Media & Ex-Rating Audit

STEP 2 Material & Diaphragm System Selection

STEP 3 Safety Certificate Verification

STEP 4 Delivery & Field Support

Recommended Product Portfolio

  • Explosion-Proof Pressure Transmitters
  • Hastelloy / Tantalum Diaphragm Transmitters
  • Remote Double-Flange DP Transmitters

Ready to configure your project? Our engineering team can evaluate your process parameters and supply prototype evaluation units.

Submit Chemical Process Parameters Request Compatibility & Ex-Certificates